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  #1  
Old 02-06-2003, 04:44 PM
Henry
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*S*O*L*V*E*D* -- the mysterious front end noise!!!

SYMPTOMS

At 10-15mph, and with brakes off, rolling over a 1/2" bump generated loud banging.


ANALYSIS

Roll repeatedly over a bump to check which corner is generating the noise. Get the car in the air and compare the noisy side with the quiet side, item by item. Check all bushings (crowbar) for visible wear and excessive play. Check top strut mounts.


POSSIBLE CAUSES AND SOLUTIONS

Upper strut mounts - a modified lo-noise version was issued by Subaru. $200.

Sway bar bushings. $100

Subframe bushings. $250

Steering rack. $1,345,088.72 (after core charge)

Struts. $450

Missing brake shims. $25 plus labor


ACTUAL CAUSE

One of the bolts holding the brake assembly together was loose. Cost = $0.00


RESULT

Quiet - amazingly so. What a pleasure!!
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  #2  
Old 02-06-2003, 04:47 PM
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Awesome! Congratulations.

Were the shims in place? If the noise comes back in about 300 miles, then the shims were not present and need to be added.

Doug
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  #3  
Old 02-06-2003, 04:52 PM
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Congrats! Isn't it a wonderful feeling?
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  #4  
Old 02-06-2003, 05:11 PM
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Noir Noir is offline
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gratz. wish my life was so simple. another $2700 into the car. and i've had it for 4.5 weeks lol.
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  #5  
Old 02-06-2003, 06:11 PM
kuoh kuoh is offline
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Re: *S*O*L*V*E*D* -- the mysterious front end noise!!!

You mean one of the caliper bolts? I wish it were that simple for my SVX. I did the brake job myself, so I know that they aren't loose. Still get the infamous "clunk" when going over bumps at low speeds.

KuoH

Quote:
Originally posted by Henry
One of the bolts holding the brake assembly together was loose. Cost = $0.00
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  #6  
Old 02-06-2003, 08:17 PM
Henry
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NOT A CALIPER BOLT

(confession time)

My son and I spent a few hours on it, changing the sway bar bushings and checking/tightening everything in sight, and it still clunked. It went to a local shop where the tech gave it back in no minutes - charged nothing (though I slipped him a ten) and off I went -- absolutely positive it would clunk again going over familiar bumps on my street. But the noise was gone!!!

I called to find out what the tech had done, but he had already left for a long weekend. The guy in the bay next to his said "A bolt in the brake assembly was loose."
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  #7  
Old 02-06-2003, 09:28 PM
DavieGravy DavieGravy is offline
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That's good to know, but which one and where?
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  #8  
Old 02-06-2003, 09:34 PM
kuoh kuoh is offline
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Aside from the two caliper bolts, what other bolts would be part of the brake assembly?

KuoH

Quote:
Originally posted by Henry
NOT A CALIPER BOLT
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  #9  
Old 02-06-2003, 09:39 PM
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ensteele ensteele is offline
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I'm in suspense too!
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  #10  
Old 02-07-2003, 07:56 AM
Henry
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I'll talk to the mech when he returns to the shop.

Meanwhile - we just put pads up front, and I'm positive that the two caliper through-bolts were tight. It was something else.
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  #11  
Old 02-07-2003, 08:35 AM
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Quote:
Originally posted by ensteele93
I'm in suspense too!
And I thought you were in Washington State.
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  #12  
Old 02-07-2003, 03:32 PM
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Oh, let me check!!!! Yep, you're right Randy - I am in Washington State. Now how does that work. Both in Washington State and in suspense at the same time!!! Go figure!
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  #13  
Old 02-07-2003, 03:35 PM
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Quote:
Originally posted by ensteele93
Oh, let me check!!!! Yep, you're right Randy - I am in Washington State. Now how does that work. Both in Washington State and in suspense at the same time!!! Go figure!
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  #14  
Old 02-11-2003, 05:47 PM
Henry
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The straight scoop....

Today I visited the mech who did the 1-minute fix.

There are two bolts through the caliper assembly. To change pads, the threaded one (smaller) is removed, and the entire assembly pivots around the other one. Perhaps the easiest pad change in the industry.

The PIVOT bolt is the noisemaker. Evidently it can look tight, feel tight, but not be tight. I would have SWORN it was tight after we put pads in the car, and even checked it once or twice while searching for the noise. The (non-Subaru) mech insists that he's had that front end noise on other SVXs, and even after other mechs have thrown up their hands he walks in and tightens what appears to be a tight bolt. Voila! Noise is gone.

He says an important diagnostic clue is that the noise DISAPPEARS when the brake is very lightly applied. When he hears that he just reaches for the right tool and goes for it.

It's 500 miles later on my car, and rolling over a bump is still a silent experience.

Last edited by Henry; 02-11-2003 at 05:50 PM.
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  #15  
Old 02-11-2003, 06:33 PM
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vkykam vkykam is offline
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Henry,

Give us a long term update in a couple of weeks, will ya? I'm fighting the same noise, and it's WAY too cold for me to work on it in the garage to try it, until Toronto thaws out in March...

VK
Eh!
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