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  #1  
Old 05-26-2015, 03:56 PM
svxcess's Avatar
svxcess svxcess is offline
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ATF Pan leaks, 96-97 cars

.
Has anyone here used an earlier-design transmission pan gasket in a transmission pan designed for Fujibond? Have you experienced a leak?

One of our members here with a 1997 started to have an oil leak possibly because he had a dent in the pan. Replaced it with a new one.

He tried using the gray "Fujibond-type" (not OEM) sealant and it did not seal the leak and seemed like it never cured. He removed the pan again and removed the sealant completely (it just wiped off) and used the transmission pan gasket (from an aftermarket SVX ATF filter kit). Still has the leak in the same spot.


Here is what I found out from Subaru Techline Technical Analysis and Performance today.

The redesigned 1997 SVX Transmission Pan, part number is 31390A060 and is designed to be used with Fujibond

The original 1992-1994 SVX Transmission Pan number is 31390AA039 and designed to be used with a pan gasket. The gasket number is 31397AA041


Midway through the 1995 model run, Subaru changed from the old pan/ gasket to new pan/ Fujibond.

The change was not determined by VIN or production date, but by transmission #.
92072 and later transmissions used Fujibond
92071 and earlier transmissionsused the gaskets
All 96 and 97 cars were Fujibond



Subaru also confirmed there are only 2 types of Fujibond in use.


GRAY:
used in engine assembly only. Designed for precision-mating surfaces and high torque fasteners

RED used in transmission pans and oil pans.

The red Fujibond will stay relatively soft and shiny after curing. Do not substitute the gray for the red to prevent leaks.

RED Fujibond K0877YA020 (Also called Subaru Three Bond Sealant)




What has been your experiences? Keep the new pan and use Fujibond or go back to the original pan and use a gasket?

Have any members who have the later Fujibond had leak problems, such as after replacing the ATF screen filter?

Can anyone confirm what the actual pan differences are (profile, cross section..? I believe the later one has a small raised lip around the perimeter to contain the Fujibond, but not sure.



.
Attached Images
File Type: jpg Fujibond.jpg (30.5 KB, 839 views)
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Subaru Ambassador

1996 Polo Green LSi #216..138,100 miles...SOLD

JFICX8659TH100216.....Date of Manufacture: November 16, 1995.....
Fuji Heavy Industries..Ōta North Plant....Ōta City,. Gunma Prefecture, Japan

In-Service Date: January 2, 1997



"The Pristine Green Polo Machine”
First Polo Green on the Network
First Clear front turn signals, JDM Alcyone hood emblem, rear panel, and BOXER engine cover on the Network (US) (2000)
First 5000K HID factory fog lights (2007)
First SVX JDM BBS wheels on a USDM SVX (2013)

HID lighting (5000K) for headlight and H3 fog lights, PIAA SuperExtreme 120W high beams, rebuilt EG33 longblock, Cometic head gaskets, Phase II flexplate, AMR aluminum radiator with custom silicone hoses, 160A high-output alternator in aluminum-ceramic coated case, new design alternator wiring upgrade v.4, rare factory headlight protectors, refinished JDM BBS mesh aluminum wheels and custom, polished billet aluminum new hex center caps, LED grille mod, R1 Concepts high-carbon cryo slotted rotors, Akebono ceramic pads, Goodridge S/S braided brake lines, Smallcar Stage 1 shift kit, ThermalTech aluminum/ceramic-coated valve covers, Energy Suspension urethane front & rear swaybar bushings, Bontrager22 rear swaybar with QS Components Chromoly Teflon/Kevlar endlinks, "$15.00/5 minute" suspension mod. Hella Supertone horns, Custom stainless steel exhaust system with 2" headpipes, Magnaflow cats, AeroTurbine AR25 resonator /AWD "Bullet" muffler.


R.I.P. 2010 Subaru Outback Limited 2.5 CVT...338,000 miles. Totaled by a 1,300 lb. COW March 4, 2016

2014 Hyundai Avante Limited ...178,000 miles. Actually quieter and smoother than the Outback

2007 Mazda Miata MX-5 PRHT...102,000 miles.
Plenty of parts, service and windshields.


4th Registered Network member —2/21/2001

My NEW locker..I...My Email..I..Wikipedia/SVX .

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Last edited by svxcess; 05-26-2015 at 03:58 PM.
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  #2  
Old 05-26-2015, 05:14 PM
bheinen74 bheinen74 is offline
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Re: ATF Pan leaks, 96-97 cars

interesting.
not many of us have 97's

If I ever have to mess with mine, which i assume is still the original factory trans just about to drive to the 70k mark, if i ever have to touch mine it will either to be rebuild it (my dad will do that) or I will put in one from a Forester.
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1985 Brat GL 138k
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91 CRX Si 155k
97 SVX Lsi 70k
2003 s2000
91 RT4WD 166K
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  #3  
Old 05-26-2015, 06:10 PM
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svxcess svxcess is offline
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Re: ATF Pan leaks, 96-97 cars

.
I was wondering about those with transmission pans with Fujibond. Mid-1995, 1996, 1997.

Many regularly drain and refill ATF every 30K. Some drop the pan and replace the screen filter as well. Wondering if those who have done that ever had problems with leaks after changing that filter and using Fujibond to reseal.
.
__________________
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Subaru Ambassador

1996 Polo Green LSi #216..138,100 miles...SOLD

JFICX8659TH100216.....Date of Manufacture: November 16, 1995.....
Fuji Heavy Industries..Ōta North Plant....Ōta City,. Gunma Prefecture, Japan

In-Service Date: January 2, 1997



"The Pristine Green Polo Machine”
First Polo Green on the Network
First Clear front turn signals, JDM Alcyone hood emblem, rear panel, and BOXER engine cover on the Network (US) (2000)
First 5000K HID factory fog lights (2007)
First SVX JDM BBS wheels on a USDM SVX (2013)

HID lighting (5000K) for headlight and H3 fog lights, PIAA SuperExtreme 120W high beams, rebuilt EG33 longblock, Cometic head gaskets, Phase II flexplate, AMR aluminum radiator with custom silicone hoses, 160A high-output alternator in aluminum-ceramic coated case, new design alternator wiring upgrade v.4, rare factory headlight protectors, refinished JDM BBS mesh aluminum wheels and custom, polished billet aluminum new hex center caps, LED grille mod, R1 Concepts high-carbon cryo slotted rotors, Akebono ceramic pads, Goodridge S/S braided brake lines, Smallcar Stage 1 shift kit, ThermalTech aluminum/ceramic-coated valve covers, Energy Suspension urethane front & rear swaybar bushings, Bontrager22 rear swaybar with QS Components Chromoly Teflon/Kevlar endlinks, "$15.00/5 minute" suspension mod. Hella Supertone horns, Custom stainless steel exhaust system with 2" headpipes, Magnaflow cats, AeroTurbine AR25 resonator /AWD "Bullet" muffler.


R.I.P. 2010 Subaru Outback Limited 2.5 CVT...338,000 miles. Totaled by a 1,300 lb. COW March 4, 2016

2014 Hyundai Avante Limited ...178,000 miles. Actually quieter and smoother than the Outback

2007 Mazda Miata MX-5 PRHT...102,000 miles.
Plenty of parts, service and windshields.


4th Registered Network member —2/21/2001

My NEW locker..I...My Email..I..Wikipedia/SVX .

.
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  #4  
Old 05-26-2015, 06:12 PM
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svxcess svxcess is offline
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Re: ATF Pan leaks, 96-97 cars

.
I was wondering about those with transmission pans with Fujibond

Many regularly drain and refill ATF every 30K. Some drop the pan and replace the screen filter and clean the magnet, as well. Wondering if those who have done that ever had problems with leaks after changing that filter and using Fujibond to reseal.
.
__________________
.
Subaru Ambassador

1996 Polo Green LSi #216..138,100 miles...SOLD

JFICX8659TH100216.....Date of Manufacture: November 16, 1995.....
Fuji Heavy Industries..Ōta North Plant....Ōta City,. Gunma Prefecture, Japan

In-Service Date: January 2, 1997



"The Pristine Green Polo Machine”
First Polo Green on the Network
First Clear front turn signals, JDM Alcyone hood emblem, rear panel, and BOXER engine cover on the Network (US) (2000)
First 5000K HID factory fog lights (2007)
First SVX JDM BBS wheels on a USDM SVX (2013)

HID lighting (5000K) for headlight and H3 fog lights, PIAA SuperExtreme 120W high beams, rebuilt EG33 longblock, Cometic head gaskets, Phase II flexplate, AMR aluminum radiator with custom silicone hoses, 160A high-output alternator in aluminum-ceramic coated case, new design alternator wiring upgrade v.4, rare factory headlight protectors, refinished JDM BBS mesh aluminum wheels and custom, polished billet aluminum new hex center caps, LED grille mod, R1 Concepts high-carbon cryo slotted rotors, Akebono ceramic pads, Goodridge S/S braided brake lines, Smallcar Stage 1 shift kit, ThermalTech aluminum/ceramic-coated valve covers, Energy Suspension urethane front & rear swaybar bushings, Bontrager22 rear swaybar with QS Components Chromoly Teflon/Kevlar endlinks, "$15.00/5 minute" suspension mod. Hella Supertone horns, Custom stainless steel exhaust system with 2" headpipes, Magnaflow cats, AeroTurbine AR25 resonator /AWD "Bullet" muffler.


R.I.P. 2010 Subaru Outback Limited 2.5 CVT...338,000 miles. Totaled by a 1,300 lb. COW March 4, 2016

2014 Hyundai Avante Limited ...178,000 miles. Actually quieter and smoother than the Outback

2007 Mazda Miata MX-5 PRHT...102,000 miles.
Plenty of parts, service and windshields.


4th Registered Network member —2/21/2001

My NEW locker..I...My Email..I..Wikipedia/SVX .

.
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  #5  
Old 05-26-2015, 06:35 PM
bheinen74 bheinen74 is offline
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Re: ATF Pan leaks, 96-97 cars

well, if these are ANY WAY at all like the 92-94 Turbo Legacy autos, which i am about 100% sure they will be, they ALL will leak at the ATF dipstick tube where it attaches to the trans, the O-ring down there gets brittle and leaks. A leak there, will make one think the pan is leaking, when in fact it is the tube, up front leaking, then dripping/blowing to the back and there is the leak. Every one of my Legacy leaked at that 39 cent generic o-ring. Easy cheap fix too.

- i will probably do the drain and fill in mine sometime in the summer/fall since I have zero records
__________________
1985 Brat GL 138k
91 CRX Si 40k
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2003 s2000
91 RT4WD 166K
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  #6  
Old 05-26-2015, 06:36 PM
Blacky Blacky is offline
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Re: ATF Pan leaks, 96-97 cars

I changed the fluid and filter on my '97 and used the gasket which came with the aftermarket filter. Over the winter all the fluid leaked out because I had not tightened the bolts enough. Better than over tightening though.
No leaks since then in 12 plus months.
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  #7  
Old 05-26-2015, 09:30 PM
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svxcess svxcess is offline
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Re: ATF Pan leaks, 96-97 cars

Quote:
Originally Posted by Blacky View Post
I changed the fluid and filter on my '97 and used the gasket which came with the aftermarket filter. Over the winter all the fluid leaked out because I had not tightened the bolts enough. Better than over tightening though.
No leaks since then in 12 plus months.
Did you remove the Fujibond from the pan and/or the transmission case before using the gasket?
.
__________________
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Subaru Ambassador

1996 Polo Green LSi #216..138,100 miles...SOLD

JFICX8659TH100216.....Date of Manufacture: November 16, 1995.....
Fuji Heavy Industries..Ōta North Plant....Ōta City,. Gunma Prefecture, Japan

In-Service Date: January 2, 1997



"The Pristine Green Polo Machine”
First Polo Green on the Network
First Clear front turn signals, JDM Alcyone hood emblem, rear panel, and BOXER engine cover on the Network (US) (2000)
First 5000K HID factory fog lights (2007)
First SVX JDM BBS wheels on a USDM SVX (2013)

HID lighting (5000K) for headlight and H3 fog lights, PIAA SuperExtreme 120W high beams, rebuilt EG33 longblock, Cometic head gaskets, Phase II flexplate, AMR aluminum radiator with custom silicone hoses, 160A high-output alternator in aluminum-ceramic coated case, new design alternator wiring upgrade v.4, rare factory headlight protectors, refinished JDM BBS mesh aluminum wheels and custom, polished billet aluminum new hex center caps, LED grille mod, R1 Concepts high-carbon cryo slotted rotors, Akebono ceramic pads, Goodridge S/S braided brake lines, Smallcar Stage 1 shift kit, ThermalTech aluminum/ceramic-coated valve covers, Energy Suspension urethane front & rear swaybar bushings, Bontrager22 rear swaybar with QS Components Chromoly Teflon/Kevlar endlinks, "$15.00/5 minute" suspension mod. Hella Supertone horns, Custom stainless steel exhaust system with 2" headpipes, Magnaflow cats, AeroTurbine AR25 resonator /AWD "Bullet" muffler.


R.I.P. 2010 Subaru Outback Limited 2.5 CVT...338,000 miles. Totaled by a 1,300 lb. COW March 4, 2016

2014 Hyundai Avante Limited ...178,000 miles. Actually quieter and smoother than the Outback

2007 Mazda Miata MX-5 PRHT...102,000 miles.
Plenty of parts, service and windshields.


4th Registered Network member —2/21/2001

My NEW locker..I...My Email..I..Wikipedia/SVX .

.
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  #8  
Old 05-26-2015, 09:35 PM
svxcess's Avatar
svxcess svxcess is offline
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Re: ATF Pan leaks, 96-97 cars

Does anyone have photos or a writeup on the transmission dipstick tube o-ring replacement?

Is it the transmission dipstick tube on the left side of the engine? h ow about the front diff tube?
.
__________________
.
Subaru Ambassador

1996 Polo Green LSi #216..138,100 miles...SOLD

JFICX8659TH100216.....Date of Manufacture: November 16, 1995.....
Fuji Heavy Industries..Ōta North Plant....Ōta City,. Gunma Prefecture, Japan

In-Service Date: January 2, 1997



"The Pristine Green Polo Machine”
First Polo Green on the Network
First Clear front turn signals, JDM Alcyone hood emblem, rear panel, and BOXER engine cover on the Network (US) (2000)
First 5000K HID factory fog lights (2007)
First SVX JDM BBS wheels on a USDM SVX (2013)

HID lighting (5000K) for headlight and H3 fog lights, PIAA SuperExtreme 120W high beams, rebuilt EG33 longblock, Cometic head gaskets, Phase II flexplate, AMR aluminum radiator with custom silicone hoses, 160A high-output alternator in aluminum-ceramic coated case, new design alternator wiring upgrade v.4, rare factory headlight protectors, refinished JDM BBS mesh aluminum wheels and custom, polished billet aluminum new hex center caps, LED grille mod, R1 Concepts high-carbon cryo slotted rotors, Akebono ceramic pads, Goodridge S/S braided brake lines, Smallcar Stage 1 shift kit, ThermalTech aluminum/ceramic-coated valve covers, Energy Suspension urethane front & rear swaybar bushings, Bontrager22 rear swaybar with QS Components Chromoly Teflon/Kevlar endlinks, "$15.00/5 minute" suspension mod. Hella Supertone horns, Custom stainless steel exhaust system with 2" headpipes, Magnaflow cats, AeroTurbine AR25 resonator /AWD "Bullet" muffler.


R.I.P. 2010 Subaru Outback Limited 2.5 CVT...338,000 miles. Totaled by a 1,300 lb. COW March 4, 2016

2014 Hyundai Avante Limited ...178,000 miles. Actually quieter and smoother than the Outback

2007 Mazda Miata MX-5 PRHT...102,000 miles.
Plenty of parts, service and windshields.


4th Registered Network member —2/21/2001

My NEW locker..I...My Email..I..Wikipedia/SVX .

.
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  #9  
Old 05-27-2015, 11:27 AM
Blacky Blacky is offline
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Re: ATF Pan leaks, 96-97 cars

[QUOTE=svxcess;740449]Did you remove the Fujibond from the pan and/or the transmission case before using the gasket?
.[/QUOTE

Yes I did.
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