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I just replaced my TPS. I'm not sure if my old one was bad. It was definitely set too low. When I took it off and cleaned it, I noticed that cleaner was leaking out through the seams. This looked like a way to let dirt in. It might also be a way for the thing to kind of twist after it's mounted and subjected to vibration. You might try pulling yours off and spraying it with cleaner. That cleaner sure penetrates and identifies the leaks. I used Radio Shack contact cleaner. Just a thought.
There's a TPS for sale on ebay right now. New ones are pretty expensive ($150). Or, you could borrow my old TPS and try it.
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