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Old 11-25-2003, 10:43 AM
STORMINORMAN STORMINORMAN is offline
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Join Date: Feb 2002
Location: Upper Left Coast, USA
Posts: 335
Unhappy What a Co-inky-dink!

This same, exact crack just happened to me!

I placed the car with the radiator higher than the engine, made sure the coolant level was below the crack, hit it with hairdryer for a while, sanded the area, took a Dremel tool and ground about a quarter-inch groove along the entire length of the crack (this probably has the same intended effect as drilling a hole through the radiator as per arondale's suggestion), then took a small piece of very tough, flexible & clear plastic, sanded it and then made the repair with JB Weld. One "coat" under the patch and one coat (application?) over the patch. Put a shop light on it overnight, then let it dry for 48 hours.

I have had very good luck with JB Weld in quite a few instances.
If the surfaces are properly prep'ed (prepped?) the repair area is often stronger than the original material.

We'll see, I guess!

Cheers!

One question, though: what DOES a radiator co$t?
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