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Old 04-16-2017, 02:32 PM
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SoCoNoHa SoCoNoHa is offline
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Join Date: Nov 2016
Location: Southern NH
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Re: 5mt crossmember schematic

I got the rear diff sorted out. It would seem the easier way to go about this is to take the 'carrier' and 'side plates' from the SVX rear diff and transplant them into the case from the donor car, this way the pinion doesn't need to be touched. My first time rebuilding a diff, so I'm all about easy.

First pic: the reason I'm not a photographer. This is the 'ring' separated from the non-LSD 'carrier.' These are held together with eight[8] 14mm bolts. The LSD has VERY SLIGHTLY longer bolts than the non-LSD [second pic]

Third thru sixth: these illustrate the interior difference between the two cases. The open diff has nubs that indent where the side plate bolts enter the case, the svx one had no such nubs. They need to be ground down in order to slide the larger LSD carrier into the case.

Seventh pic: shows the ground away nubs

Eighth pic: side plates to be moved from svx diff to donor case. These have thin gasket-like shims to adjust lash, both of my diffs had 2 on each plate, so I just kept those the same. I didn't really notice a difference between the two sets, but I read they had to go so I swapped em.

So in summation, the back cover and side plates come off of both diffs. That will allow you to finagle the ring and carrier out. The ring from the donor diff goes into the carrier from the svx, USING THE LONGER BOLTS. Grind away the nubs on the left inside of donor case. Reinstall ring with LSD carrier and install side plates [with shims] from the svx diff. Reseal the back plate. Reinstall diff into vehicle, test forward and reverse gears with car raised in jack stands.

I haven't tested it yet, hopefully today I'll be able to find some time after work to get the crossmember done. Also I think my linkage needs to extend about 3.75 inches? It's from a 99 LGT.
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1992 SVX LS-L : King of the Stable
LGT 5MT, ABS Delete, Short Ram Intake, Custom Exhaust, Drilled/Slotted Rotors

1993 Legacy sedan : winter beater, supposedly.
1994 Legacy wagon : future drift car?
1995 Impreza coupe : EZ30++, daily racecar.
1997 Legacy GT : date night rocket?
2003 WRX : future winter beater

Last edited by SoCoNoHa; 04-17-2017 at 02:56 AM.
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