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Old 10-10-2015, 02:59 PM
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longassname longassname is offline
Just some dude.
 
Join Date: Sep 2002
Location: Miami, FL
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Significant Technical Input
Re: front differential setup how to and re-rebuild of genuine Subaru Remanufactured 4

The first thing I do is clean the mating edges of the transmission pump and the differential case. After scraping off the ultra-gray sealant and cleaning with a scotch pad surfacing disc I file down any high spots on the differential case mating edge. It turns out there are a handful of them. Anytime you dent a mating surface that metal is displaced making a high spot in the surrounding area. Low spots get filled with sealant. High spots mess up everything.


1st high spot removed:



2nd high spot removed:



3rd high spot removed:



4th high spot removed:



5th high spot removed:



Mating flange of differential case in good condition:
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