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-   -   how to change the O'ring on the transmission wiring harness (https://www.subaru-svx.net/forum/showthread.php?t=59216)

THE NEW GUY 02-11-2012 04:36 PM

how to change the O'ring on the transmission wiring harness
 
3 Attachment(s)
Does somebody knows how to remove the transmission wiring harnes on the picture so I can replace the O'ring signed with the number 4 on the page 86 of the following diagram? : http://www.phantomotaku.com/SVX/MSA5...fferential.pdf
please look at the pics
thanks

North Ursalia 02-11-2012 06:06 PM

Re: how to change the O'ring on the transmission wiring harness
 
I don't know about anyone else, but that was a very slow download for me- this is the quick/dirty version:

http://www.northursalia.com/hosting/nasioc/oring.jpg

I know on the newer cars that there is a bolt on a retainer and then the harness/connector pulls out, with the o ring on the connector. I *think* that is just in there with friction (clips in/squeeze and then pull like a pill bottle to get out), but I'm not home with my manuals. With the pic so people don't have to download 202MB, someone may chime in who knows for certain.

THE NEW GUY 02-11-2012 08:19 PM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by North Ursalia (Post 696897)
I don't know about anyone else, but that was a very slow download for me- this is the quick/dirty version:

http://www.northursalia.com/hosting/nasioc/oring.jpg

I know on the newer cars that there is a bolt on a retainer and then the harness/connector pulls out, with the o ring on the connector. I *think* that is just in there with friction (clips in/squeeze and then pull like a pill bottle to get out), but I'm not home with my manuals. With the pic so people don't have to download 202MB, someone may chime in who knows for certain.

thanks man! for making it easier. I want to change this O'ring without disasembling the tranny, so I do not have acces to the inside if this harness... I'm afraid of braking the white plastic part if I force it... I prefer to hear from others with more knowledge than me on this. According to this diagram you kindly show here, there's nothing locking it from inside, so it would be just a matter of pulling it out...

Tapani 02-11-2012 10:12 PM

Re: how to change the O'ring on the transmission wiring harness
 
I have never seen this with my own eyes, but I think that you need to compress the three "tangs" on the plastic part from the inside to release it.... and you need to install the new O-ring so that you pull the inside ends of the wires thru it...

So you might not be able to do it from the outside.

Tapani

THE NEW GUY 02-12-2012 03:36 PM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by Tapani (Post 696925)
I have never seen this with my own eyes, but I think that you need to compress the three "tangs" on the plastic part from the inside to release it.... and you need to install the new O-ring so that you pull the inside ends of the wires thru it...

So you might not be able to do it from the outside.

Tapani

More and more I think I'll have to disassembly the inside of this, discconect the internal connectors to be able to insert the new O'ring... I'ts going to be harder than I thought when I bought the tranny. Well, no hurry, it's -20 centigrades outhere so I'll do what I can.

svxfiles 02-12-2012 07:27 PM

Re: how to change the O'ring on the transmission wiring harness
 
When you go to remove the plastic clip from the inside of the transmission, expect the plastic to break.:(
I have never seen one that did not break.
Just saying.

THE NEW GUY 02-13-2012 08:10 AM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by svxfiles (Post 697004)
When you go to remove the plastic clip from the inside of the transmission, expect the plastic to break.:(
I have never seen one that did not break.
Just saying.

What to do then? just glue it with cyanoacrylate or replace the whole harnes?
how to avoid oil leaks through that piont the simpliest way, without disassembling or braking anything?

svxfiles 02-13-2012 08:30 AM

Re: how to change the O'ring on the transmission wiring harness
 
"was it necesary to unlock something from inside or just pull it out from the outside?"
It has to be unlocked from the inside, and all that I have seen have become brittle over time and exposure to heat.
However if you can clean the outside harness/case with brake cleaner you MIGHT be able to seal it with Permatex Right Stuff. (For example.)

THE NEW GUY 02-13-2012 09:27 AM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by svxfiles (Post 697045)
"was it necesary to unlock something from inside or just pull it out from the outside?"
It has to be unlocked from the inside, and all that I have seen have become brittle over time and exposure to heat.
However if you can clean the outside harness/case with brake cleaner you MIGHT be able to seal it with Permatex Right Stuff. (For example.)

Yeah, I thougth that too. Thank you very much.
can I ask you one more question?
the tranny I boght is missing one "axle shaft" that locks inside one of the "differential bevel gear" inside the final front differential case. It's marked 120kgrams to pull it out, Do you have any methot to extract it so I can transfer it from my old tranny to the new one?

svxfiles 02-13-2012 09:56 AM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by THE NEW GUY (Post 697048)
Yeah, I thougth that too. Thank you very much.
can I ask you one more question?
the tranny I boght is missing one "axle shaft" that locks inside one of the "differential bevel gear" inside the final front differential case. It's marked 120kgrams to pull it out, Do you have any methot to extract it so I can transfer it from my old tranny to the new one?

Poke a drift or phillips screwdriver in the roll pin hole, and pop it out using a quick slap on a prybar used like a seesaw.

THE NEW GUY 02-13-2012 10:58 AM

Re: how to change the O'ring on the transmission wiring harness
 
Quote:

Originally Posted by svxfiles (Post 697052)
Poke a drift or phillips screwdriver in the roll pin hole, and pop it out using a quick slap on a prybar used like a seesaw.

got it!
thanks. I'll do it as soon as temp raise a little here in Montreal.


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