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-   -   Gene's DIY CAI thread (https://www.subaru-svx.net/forum/showthread.php?t=56495)

Bonestock 02-03-2011 07:42 AM

Gene's DIY CAI thread
 
Hey guys, while Gene aka 92 SVX was over working on his interior wrap project I spotted a very nice and cost effective mod he had made to his car. A low cost cold air intake (CAI) made from off the shelf parts found at your local parts store. I believe the total cost is around $75??

I have now dubbed his intake the "GDIY" (pronounced Gee-dee) mod I am hoping I can encourage him to do up a "how too" with at least the part numbers needed to copy his work.... :cool:

Here ya go Gene.. your very own mod. You deserve it because its simple, cost effective and a classic case of hot rodder ingenuity.

C'mon Gene!

92 SVX 02-03-2011 08:57 AM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by Bonestock (Post 668246)
Hey guys, while Gene aka 92 SVX was over working on his interior wrap project I spotted a very nice and cost effective mod he had made to his car. A low cost cold air intake (CAI) made from off the shelf parts found at your local parts store. I believe the total cost is around $75??

I have now dubbed his intake the "GDIYCAI" (pronounced gid-dy cah-eye) I am hoping I can encourage him to do up a "how too" with at least the part numbers needed to copy his work. OK, the name might need some work... :cool:

Here ya go Gene.. your very own mod. You deserve it because its simple, cost effective and a classic case of hot rodder ingenuity.

C'mon Gene!

Thank you, ok I will attempt to explain it though Im better at doing then explaining.

92 SVX 02-03-2011 10:31 AM

Re: Gene's DIY CAI thread
 
Ok Here it goes.

First I started by cutting out the Accordion section of the stock tube, for 2 reasons first it allows lots of movement, and second using smooth walled tubing should help air flow.

I cut it as close to the idle control nipple as I could and still put a silicon coupler on you can cut it with a hacksaw. I think I used tin snips. I used a 3" silicon coupler from oreilly's. Part # 8771
http://images.oreillyauto.com/parts/img/sct/8771.jpg $7.99 needs 3 for my setup. I also needed to heat it up just a little to open enough to go on.
Then into that goes a 22 degree bend part #8728
http://images.oreillyauto.com/parts/img/sct/8728.jpg
at $11.99. This will connect to a 4" straight piece part #8708 using the clamps that come with all these pieces $8.99
http://images.oreillyauto.com/parts/img/sct/8708.jpg
Which then connects to a 45 degree bend
http://images.oreillyauto.com/parts/img/sct/8738.jpg

Part #8738 $11.99. Using the second of the silicon couplers this attaches to the stock MAF again needing some heat to fit. Then maf adapter part number #81413 $13.99
http://images.oreillyauto.com/parts/img/sct/81413.jpg
Discarding the plastic piece as it is for a smaller diameter piping. You will need to line up the inside and drill new holes to fit your maf.
Then the maf adapter couples to the 90 degree bend part #8698 $10.99
http://images.oreillyauto.com/parts/img/sct/8698.jpg
Then that attaches to a 6" straight part #8718 $9.99
http://images.oreillyauto.com/parts/img/sct/8718.jpg
Then put your filter on the end. I had a filter so that was not included in the price but if you need one part #8136
http://images.oreillyauto.com/parts/img/sct/8136.jpg
cost $24.99
With out the filter it was $91.99 A little higher then my initial estimate.
That is what I did as I pieced them one at a time if you want you can get the short ram part # 8208 for $39.99
http://images.oreillyauto.com/parts/img/sct/8208.jpg
comes with one coupler and 2 4" and the 45 bend which means you would only need the 22 bend the 90 and 2 couplers. You do need a straight piece inside the fender but the 4" may be enough I had the 6" so that is what I used.
Using the Short Ram without filter its $78.95
http://localserver.no-ip.biz/Public/...I%20entire.jpg

92 SVX 02-03-2011 10:40 AM

Re: Gene's DIY CAI thread
 
I also went and did the crank case breather mod.

http://localserver.no-ip.biz/Public/...20breather.jpg

Bonestock 02-03-2011 11:21 AM

Re: Gene's DIY CAI thread
 
Nice, great write up Gene!

Bonestock 02-03-2011 03:26 PM

Re: Gene's DIY CAI thread
 
I wonder if this is a direct fit to our stock MAF?

http://i17.photobucket.com/albums/b86/BVM03/maf.png

Bonestock 02-04-2011 05:53 AM

Re: Gene's DIY CAI thread
 
I have been looking on ebay for any CAi's that look as though they have a similar layout to the SVX.

Back in my Fiero days, it was discovered that a CRX CAI was a direct fit on a Fiero V6.

dennyo 02-04-2011 09:47 AM

Re: Gene's DIY CAI thread
 
Looks good gene. What's the purpose of the tube on either side of the maf? just a bypass?

92 SVX 02-04-2011 10:29 AM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by dennyo (Post 668341)
Looks good gene. What's the purpose of the tube on either side of the maf? just a bypass?

Yes a bypass, I read on here a member did that because the stock maf is the limiter this will allow some unmetered air at wot supposed to give a small boost in power. I thought it isnt hurting why not.

Lookin4SVX 02-04-2011 05:13 PM

Re: Gene's DIY CAI thread
 
I used a 94-97 Honda Accord Cold Air Intake off ebay on my 2001 impreza RS.

http://images.channeladvisor.com/Sel.../55-0131PR.jpg

I just sawed off that last bend on the end that I didn't need.

http://i923.photobucket.com/albums/a...hondastyle.jpg


http://i923.photobucket.com/albums/a...lowstyle01.jpg


Holding this pipe in my hand has me thinking...
If I was to take it and flip it over.. would it .. maybe?
http://i923.photobucket.com/albums/a...ntakeinsvx.jpg

hmmmm.. photochop says maybe... if my svx wasnt parked under a snowbank...

svxfiles 02-04-2011 06:26 PM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by 92 SVX (Post 668343)
Yes a bypass, I read on here a member did that because the stock maf is the limiter this will allow some unmetered air at wot supposed to give a small boost in power. I thought it isnt hurting why not.

Are you running a higher pressure fuel pressure regulator?
Without it you will be running way lean, at the lower RPMs.:eek:

Bonestock 02-04-2011 08:18 PM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by Lookin4SVX (Post 668372)
I used a 94-97 Honda Accord Cold Air Intake off ebay on my 2001 impreza RS.



I just sawed off that last bend on the end that I didn't need.




Holding this pipe in my hand has me thinking...
If I was to take it and flip it over.. would it .. maybe?

hmmmm.. photochop says maybe... if my svx wasnt parked under a snowbank...

Funny you mention the Accord. I was looking at the 90-93 Accord CAI on ebay. For $40 it may be worth a try!

92 SVX 02-04-2011 08:35 PM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by svxfiles (Post 668378)
Are you running a higher pressure fuel pressure regulator?
Without it you will be running way lean, at the lower RPMs.:eek:

Will running lean cause higher fuel consumption? It seems no matter what I do I can not get this thing to get better then 22-24 highway mileage.
The bypass has only been on 5-6 days I can just plug the holes. I am not running any higher pressure fuel at the moment. A mod I have been thinking about but not ready to get into.

svxfiles 02-04-2011 08:47 PM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by 92 SVX (Post 668397)
Will running lean cause higher fuel consumption? It seems no matter what I do I can not get this thing to get better then 22-24 highway mileage.
The bypass has only been on 5-6 days I can just plug the holes. I am not running any higher pressure fuel at the moment. A mod I have been thinking about but not ready to get into.

About 100 years ago (around 2001) Mychailo did some testing with an actual WIDEBAND! And found out that the A/F ratios were very lean at idle and very rich at high RPM.
I was already running a higher pressure fuel pressure ratio regulator from an 2000 Legacy, (43.5 as I remember, compared to our stock 36.3 psi) and I "felt/tested" some improvement in accelleration!:D
He, Mychailo came up with the bypass mod which worked in conjunction with the higher PSI FPR to make a flatter, better A/F ratio for more better power.:)
This mod is probably better for the SVX people who cannot just buy a chip that adjusts the timing for evan better results!

92 SVX 02-05-2011 06:12 AM

Re: Gene's DIY CAI thread
 
Quote:

Originally Posted by svxfiles (Post 668399)
About 100 years ago (around 2001) Mychailo did some testing with an actual WIDEBAND! And found out that the A/F ratios were very lean at idle and very rich at high RPM.
I was already running a higher pressure fuel pressure ratio regulator from an 2000 Legacy, (43.5 as I remember, compared to our stock 36.3 psi) and I "felt/tested" some improvement in accelleration!:D
He, Mychailo came up with the bypass mod which worked in conjunction with the higher PSI FPR to make a flatter, better A/F ratio for more better power.:)
This mod is probably better for the SVX people who cannot just buy a chip that adjusts the timing for evan better results!

I plugged them I am getting the ecutune stage 1 so it would appear I would not need the bypass presently.


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