PDA

View Full Version : Small Car Kit...


gest24
02-18-2006, 10:32 PM
I just got my small car shift kit tonight. I searched the topic and it seems like a pretty straight forward install. Just a little curious if anyone else that bought the kit recently has had the flashing power light issue? Also, I cut and strip the green yellow wire?

One off topic question. I saw in another post when I was searching that it takes 2-3 tanks of gas for the ECU Tune chips to start working. Is this true?

Myxalplyx
02-18-2006, 11:49 PM
I just got my small car shift kit tonight. I searched the topic and it seems like a pretty straight forward install. Just a little curious if anyone else that bought the kit recently has had the flashing power light issue? Also, I cut and strip the green yellow wire?

One off topic question. I saw in another post when I was searching that it takes 2-3 tanks of gas for the ECU Tune chips to start working. Is this true?

Is this kit worth it? I didn't see any +torque betwen shifts with this kit.

thundering02
02-19-2006, 01:17 AM
no additional tourque ...just transmision saveing shifts...and yes I have the blinking power light too...:(

immortal_suby
02-19-2006, 07:47 AM
from Landshark:
http://www.subaru-svx.net/photos/files/Landshark/15930.jpg

The kit will firm up the shifts more if you adjust it.

Myxalplyx
02-19-2006, 01:47 PM
The kit will firm up the shifts more if you adjust it.

Will the kit firm up the shifts enough to make the car feel like it jerks ahead or perhaps a slight torque steer between shifts? I mean, can it be adjusted to shift like this? That's what I want.

immortal_suby
02-19-2006, 01:52 PM
Will the kit firm up the shifts enough to make the car feel like it jerks ahead or perhaps a slight torque steer between shifts? I mean, can it be adjusted to shift like this? That's what I want.

If you adjust it all the way out it will shift almost like having the resistor unplugged. I have never had torque steer stock, resistor unplugged, or with the shift kit though.
I can get the slingshot ahead feeling during shifts if I keep the gas pedal just shy of full throttle. Kinda hard to do consistently though. If I keep it on the floor it just shifts hard, if I keep it just shy of full throttle it feels like some kind of slingshot effect almost like a clutch slipping then engaging to a motor spinning way faster than it. Kinda hard to explain.

Myxalplyx
02-19-2006, 03:34 PM
I can get the slingshot ahead feeling during shifts if I keep the gas pedal just shy of full throttle. Kinda hard to do consistently though. If I keep it on the floor it just shifts hard, if I keep it just shy of full throttle it feels like some kind of slingshot effect almost like a clutch slipping then engaging to a motor spinning way faster than it. Kinda hard to explain.

The 'Slingshot Effect' is EXACTLY what I am talking about. That is what I have in my OBS and XT6. This is what I want in the SVX. In those cars, the slingshot feeling comes from the horsepower falling off then as the car shifts, you gain anywhere from 40-50% horsepower before it goes into the next gear. That is what I'm looking for. :)

ensteele
02-19-2006, 04:40 PM
Here is the latest mod to get that sling shot feeling. :rolleyes: :eek: ;) :) :)

immortal_suby
02-19-2006, 08:07 PM
The 'Slingshot Effect' is EXACTLY what I am talking about. That is what I have in my OBS and XT6. This is what I want in the SVX. In those cars, the slingshot feeling comes from the horsepower falling off then as the car shifts, you gain anywhere from 40-50% horsepower before it goes into the next gear. That is what I'm looking for. :)

I think it has more to do with throttle position than the shift kit. I can get the wife's svx without the shift kit to do the same thing as mine that has it.
I get it the most consistently by rolling into the throttle from a takeoff and then holding it just shy of full throttle. If I stomp the pedal from a stop or mess up and put it on the floor it won't do it.

Smallcar shift kit is still a great deal though if you like firmer shifts.

DarknessofDeath
02-19-2006, 09:21 PM
Here is the latest mod to get that sling shot feeling. :rolleyes: :eek: ;) :) :)


that would definitely give that sling shot effect....
as well as some extra thrust

gest24
02-19-2006, 09:38 PM
Got the kit installed... what a pain in the ASS... But it does make the low speed shifts softer and crispens the fast shifts. Best of all... NO power flashes.

Earthworm
02-20-2006, 01:27 PM
The slingshot effect would have to involve modification of the valve body or different clutch plates. Perhaps Levelten can provide additional information on these trannies.

Myxalplyx
02-21-2006, 05:13 AM
The slingshot effect would have to involve modification of the valve body or different clutch plates. Perhaps Levelten can provide additional information on these trannies.

I was hoping I would not have to resort to Levelten. Oh, they are so expensive. Gotta get some money together. This may be key in getting some quicker 1/4 mile times.

dromano
05-27-2006, 03:21 PM
from Landshark:
http://www.subaru-svx.net/photos/files/Landshark/15930.jpg

The kit will firm up the shifts more if you adjust it.

Matt,
Did you notice a reduction in tranny temps after installing the shift kit? I could use a heat reduction here in the desert, when its hot (100+) I run 100 degrees over ambient. It's no fun watching the temp gauge go over 200 degrees. TIA
Dave

shotgunslade
05-27-2006, 04:09 PM
I remember when I had a 4EAT, and installed the shift kit. I definitely made power on shifts much crisper. I could definitely notice the difference. Not a slingshot, but no wasted time between gears.

michael
05-27-2006, 06:23 PM
Matt,
Did you notice a reduction in tranny temps after installing the shift kit? I could use a heat reduction here in the desert, when its hot (100+) I run 100 degrees over ambient. It's no fun watching the temp gauge go over 200 degrees. TIA
Dave

If you have a trans cooler, is it in front of the a/c condensor? Do you roll commando! With no splash guard :D There have been reports that things stay cooler without it.

Trevor
05-27-2006, 11:15 PM
DUTY SOLENOID VALVE "A".

This is a pulse width modulated duty solenoid valve, ( Sometimes known as a pulsoid). The device is incorporated in the SVX transmission control system in order to adjust line pressure in the following manner :-

The fluid line is provided with a bleed or bypass via an on/off device, in the form of an electrically operated valve. This solenoid valve is opened and closed repeatedly, in a rhythmical manner by a control current which is turned on and off by the transmission control unit (TCU) at a very fast rate. The valve is a normally closed device, and remains closed in the event of the loss off a control current.

After passing through this modulated solenoid valve, the continually interrupted pressure is in the form of a pulsed flow. When the peaks level off with the troughs, there is a resulting overall steady reduced pressure. The level of this pressure is adjusted by varying the on/off intervals. Most often the length of the on time is adjusted and the number of on/off pulses per second is kept constant. The usual rate is around 50 cycles per second.

The resulting adjusted output pressure is therefore delivered as a rapidly fluctuating stream. The system incorporates an expansion chamber as a smoothing element, which works as a sort of cushion. This device is usually in the form of a cylinder and piston or diaphragm, backed by a coil spring. In the SVX system the component is described as a Pressure Modifier Accumulator. The high pressure peaks in the stream press the piston outwards and become rounded off, while the low pressure troughs are filled in as a result of the piston moving inwards under spring pressure. The end result is a smoother level of pressure, such that controlled devices are not materially affected.

An increase in the volume of fluid controlled, is achieved by transferring the solenoid regulated pressure, to a pressure modifier valve and a regulator valve.

It should be clear that by “chopping” the fluid supply in an adjustable way, pressure control is achieved economically using a simple poppet type solenoid valve, with few mechanical or electrical complications. However the valve remains in a continuos cycling mode, which imposes rather arduous mechanical stresses.

THE DROPPING RESISTOR CIRCUIT.

It will be immediately apparent that a sudden on off cycle tends to cause what could be called a hammering of the valve seat, even though this is largely checked by the viscosity of controlled fluid flow. The dropping resistor introduces a second series of current pulses applied in parallel with the control signal. These shorter pulses are applied during the off cycles and timed to check the travel of the armature as it reaches the closed position, thus reducing both shock and noise. These secondary parallel signals in effect, “round off” the closing period and reduce the closing shock. This arrangement can be made even more sophisticated and configured so as to soften the the opening cycle, as well as the closing of the valve.

It will be appreciated that reducing the resistance in the circuit, or opening the circuit by omitting the dropping resistor, has two outcomes. Firstly the relative electrical off time is increased thus increasing the line pressure and therefore makes shifts more abrupt. Importantly as a second issue, increased shock loads are applied to the valve.

It is a documented fact that the line pressure control solenoid is the first to fail due to having by far the most arduous duty to fulfill. Failure is usually mechanical resulting in the valve seat not closing properly and as a result line pressure is markedly reduced. The end results are drastic, especially in respect of transmission friction surfaces. The fault will not necessarily be registered as a fault code, as the armature of the valve can be in the fully closed position with the problem confined to a worn and faulty valve seat. In the event of an electrical fault, which will register, the valve being normally closed, will fail safe and result in maximum line pressure.

dromano
05-28-2006, 09:59 AM
If you have a trans cooler, is it in front of the a/c condensor? Do you roll commando! With no splash guard :D There have been reports that things stay cooler without it.

I have a 30k GVW Hayden stack cooler, it's between the radiator & condensor.
I'm guessing the 'splash guard' is the under cover. There is a thread here that points out the pros & cons of the under cover being removed. I am convienced it should be on the car. Still interested in hearing if the shift kit causes the tranny temp to be lower.

oab_au
05-28-2006, 04:29 PM
I have a 30k GVW Hayden stack cooler, it's between the radiator & condensor.
I'm guessing the 'splash guard' is the under cover. There is a thread here that points out the pros & cons of the under cover being removed. I am convienced it should be on the car. Still interested in hearing if the shift kit causes the tranny temp to be lower.

I can't see there being any reduction in ATF temps, due to the shift kit being fitted. The under cover helps the flow of air through the coolers at the front of the car, at speed. It does not work as well at low speed city running.

I liked the set up with the ATF cooler in the wheel well, that was done by ?? somebody, :confused: It reduces the hot air flow through the other two units.

Harvey.;)

Trevor
05-28-2006, 05:42 PM
My condensor is fitted between the radiator and condensor. I queried this with the transmission specailist who did the job, having doubts about the effectiveness. I was told that this was in all respects correct, as the object was to raise and maintain the transmission at engine temperature. He pointed out that it was not a coincidence that the original is combined with the radiator. Right or wrong I accepted this explanation as logical.

dromano
05-28-2006, 06:03 PM
My condensor is fitted between the radiator and condensor. I queried this with the transmission specailist who did the job, having doubts about the effectiveness. I was told that this was in all respects correct, as the object was to raise and maintain the transmission at engine temperature. He pointed out that it was not a coincidence that the original is combined with the radiator. Right or wrong I accepted this explanation as logical.

Every thing I have read here points to installing the cooler in front of the condensor. In that position it is 100% effective, any other location reduces the cooling efficiency:eek:

michael
05-28-2006, 07:58 PM
I have mine in front, no splash guard and bypassed the rad. It runs quite cool, I forget how cool as I removed my temp guage. Harvey, I think he figures if the smallcar kit firms up the shifts there will be less slippage. Less slippage=less heat.

Trevor
05-28-2006, 10:11 PM
I have mine in front, no splash guard and bypassed the rad. It runs quite cool, I forget how cool as I removed my temp guage. Harvey, I think he figures if the smallcar kit firms up the shifts there will be less slippage. Less slippage=less heat.

But -- when the duty solenoid cries enough and the valve seat starts to leak you will lose line pressure, with no warning and there will be slippage and heat.

michael
05-29-2006, 12:31 PM
I'm not condoning the kit in fact I recently removed mine after replacing the resistor. I was just pointing out his expectations.

Trevor
05-29-2006, 03:43 PM
I'm not condoning the kit in fact I recently removed mine after replacing the resistor. I was just pointing out his expectations.

OK, no problem. Be sure I was not making any accusations.

What I say is that the kit may have its uses, but members should be aware as to exactly what is involved and use it accordingly.

Budfreak
05-29-2006, 04:24 PM
Every thing I have read here points to installing the cooler in front of the condensor. In that position it is 100% effective, any other location reduces the cooling efficiency:eek:

The cooler can not be installed in front of the condenser unless it's either a damn small cooler or a you do a little surgery to some things up front. I looked to put it in the front when I put mine in and it simply wasn't gonna happen.

oab_au
05-29-2006, 05:56 PM
I have mine in front, no splash guard and bypassed the rad. It runs quite cool, I forget how cool as I removed my temp guage. Harvey, I think he figures if the smallcar kit firms up the shifts there will be less slippage. Less slippage=less heat.

I don't believe that the clutches and the band do much slipping to produce much heat on the changes. The major source of heat from the trans, is produced by the torque converter.

The long smooth changes are not caused by slipping. There are other things going on, when the change takes place, that makes it seem like there is slippage. The torque is turned down, the line pressure is reduced, the change takes place, the line pressure is turned back up and the torque is turned back up.

The shift kit just raises the throttle pressure in relation to the pedal position. In other words, the trans thinks that you foot is down harder than it really is, so it raises the line pressure, so you get a full throttle change on part throttle. If the pedal is on the floor the change is the same, regardless if the kit is fitted or not.

Harvey.;)

Trevor
05-29-2006, 06:20 PM
I don't believe that the clutches and the band do much slipping to produce much heat on the changes. The major source of heat from the trans, is produced by the torque converter.

The long smooth changes are not caused by slipping. There are other things going on, when the change takes place, that makes it seem like there is slippage. The torque is turned down, the line pressure is reduced, the change takes place, the line pressure is turned back up and the torque is turned back up.

The shift kit just raises the throttle pressure in relation to the pedal position. In other words, the trans thinks that you foot is down harder than it really is, so it raises the line pressure, so you get a full throttle change on part throttle. If the pedal is on the floor the change is the same, regardless if the kit is fitted or not.

Harvey.;)

The above statement is not correct.

The reduction of the effect of the parallel resistor circuit, changes the level of the modulated signal regardless of all else. The fundamental line pressure is changed exactly in accordance with the functions I have previously detailed within this thread.

immortal_suby
06-01-2006, 08:02 PM
I liked the set up with the ATF cooler in the wheel well, that was done by ?? somebody, :confused: It reduces the hot air flow through the other two units.
Harvey.;)

That was me!

http://www.subaru-svx.net/photos/files/immortal_suby/193.jpg

No, I didn't see any drop in temps with the shift kit.

immortal_suby
06-01-2006, 08:04 PM
The cooler can not be installed in front of the condenser unless it's either a damn small cooler or a you do a little surgery to some things up front. I looked to put it in the front when I put mine in and it simply wasn't gonna happen.

The B&M stacked plate # 70255 fits easily in front of the condensor. I have one there on 2 svx's.

immortal_suby
06-01-2006, 08:07 PM
Matt,
Did you notice a reduction in tranny temps after installing the shift kit? I could use a heat reduction here in the desert, when its hot (100+) I run 100 degrees over ambient. It's no fun watching the temp gauge go over 200 degrees. TIA
Dave

I have 2 tranny coolers - one in front of the condensor and one in the drivers wheel well and I also run 90-100 degrees over ambient temp in steady highway driving. I hit 210 climbing a mountain this past weekend.

oab_au
12-15-2006, 06:29 PM
DUTY SOLENOID VALVE "A".

This is a pulse width modulated duty solenoid valve, ( Sometimes known as a pulsoid). The device is incorporated in the SVX transmission control system in order to adjust line pressure in the following manner :-

The fluid line is provided with a bleed or bypass via an on/off device, in the form of an electrically operated valve. This solenoid valve is opened and closed repeatedly, in a rhythmical manner by a control current which is turned on and off by the transmission control unit (TCU) at a very fast rate. The valve is a normally closed device, and remains closed in the event of the loss off a control current.

After passing through this modulated solenoid valve, the continually interrupted pressure is in the form of a pulsed flow. When the peaks level off with the troughs, there is a resulting overall steady reduced pressure. The level of this pressure is adjusted by varying the on/off intervals. Most often the length of the on time is adjusted and the number of on/off pulses per second is kept constant. The usual rate is around 50 cycles per second.

The resulting adjusted output pressure is therefore delivered as a rapidly fluctuating stream. The system incorporates an expansion chamber as a smoothing element, which works as a sort of cushion. This device is usually in the form of a cylinder and piston or diaphragm, backed by a coil spring. In the SVX system the component is described as a Pressure Modifier Accumulator. The high pressure peaks in the stream press the piston outwards and become rounded off, while the low pressure troughs are filled in as a result of the piston moving inwards under spring pressure. The end result is a smoother level of pressure, such that controlled devices are not materially affected.

An increase in the volume of fluid controlled, is achieved by transferring the solenoid regulated pressure, to a pressure modifier valve and a regulator valve.

It should be clear that by “chopping” the fluid supply in an adjustable way, pressure control is achieved economically using a simple poppet type solenoid valve, with few mechanical or electrical complications. However the valve remains in a continuos cycling mode, which imposes rather arduous mechanical stresses.

THE DROPPING RESISTOR CIRCUIT.

It will be immediately apparent that a sudden on off cycle tends to cause what could be called a hammering of the valve seat, even though this is largely checked by the viscosity of controlled fluid flow. The dropping resistor introduces a second series of current pulses applied in parallel with the control signal. These shorter pulses are applied during the off cycles and timed to check the travel of the armature as it reaches the closed position, thus reducing both shock and noise. These secondary parallel signals in effect, “round off” the closing period and reduce the closing shock. This arrangement can be made even more sophisticated and configured so as to soften the the opening cycle, as well as the closing of the valve.

It will be appreciated that reducing the resistance in the circuit, or opening the circuit by omitting the dropping resistor, has two outcomes. Firstly the relative electrical off time is increased thus increasing the line pressure and therefore makes shifts more abrupt. Importantly as a second issue, increased shock loads are applied to the valve.

It is a documented fact that the line pressure control solenoid is the first to fail due to having by far the most arduous duty to fulfill. Failure is usually mechanical resulting in the valve seat not closing properly and as a result line pressure is markedly reduced. The end results are drastic, especially in respect of transmission friction surfaces. The fault will not necessarily be registered as a fault code, as the armature of the valve can be in the fully closed position with the problem confined to a worn and faulty valve seat. In the event of an electrical fault, which will register, the valve being normally closed, will fail safe and result in maximum line pressure.

There is reason to believe this post to be inaccurate and misleading. Further info can be found in this thread.
http://www.subaru-svx.net/forum/showthread.php?t=35942

Harvey.

Trevor
12-15-2006, 08:27 PM
The only reason for this post is deceit, so as to defer attention from the following:-

http://www.subaru-svx.net/forum/showthread.php?p=442306#post442306

Trevor
12-16-2006, 04:10 PM
There is reason to believe this post to be inaccurate and misleading. Further info can be found in this thread.
http://www.subaru-svx.net/forum/showthread.php?t=35942

Harvey.

Harvey,

The following is an extract from the opening post in the thread that you have suggested by way of a reference.

Please confirm for members, that your advice can be accepted as exactly correct.

Quote ---”When full throttle is used, the solenoid stays as an open drain, and the pressure is held high. As the throttle is closed the Throttle Duty Cycle current, is increased to reduce the solenoids drain on the Pilot pressure that acts on the Regulator Pressure Modifier valve and Line pressure is reduced.”

JIMSVX
04-28-2007, 09:40 PM
The B&M stacked plate # 70255 fits easily in front of the condensor. I have one there on 2 svx's.

Matt - Do you have any pictures of this setup? I would like to try this setup on my 92. Thanks!

Trevor
04-29-2007, 01:14 AM
Harvey,

The following is an extract from the opening post in the thread that you have suggested by way of a reference.

Please confirm for members, that your advice can be accepted as exactly correct.

Quote ---”When full throttle is used, the solenoid stays as an open drain, and the pressure is held high. As the throttle is closed the Throttle Duty Cycle current, is increased to reduce the solenoids drain on the Pilot pressure that acts on the Regulator Pressure Modifier valve and Line pressure is reduced.”

:eek: :confused: For a moment there, when I saw this thread appear, I thought that Harvey possibly may have suddenly turned over a new leaf in his book of old songs. :D

longassname
04-29-2007, 02:42 AM
My own 2 cents.....

put a good plate cooler in the drivers fender with a fan on it and an in line 180 degree thermostat on the inlet hose to control the fan. Use that cooler only (not going through the radiator or another cooler attached to the radiator). That runs the coolest as the radiator fans don't even kick on till the coolant is 200 degrees. It also allows the trans to warm up propperly as the thermostatically controlled fan doesn't move air accross the cooler until the atf is 180 degrees.

Matt - Do you have any pictures of this setup? I would like to try this setup on my 92. Thanks!

immortal_suby
04-30-2007, 07:39 PM
Matt - Do you have any pictures of this setup? I would like to try this setup on my 92. Thanks!

I don't have a picture of the one in front of the radiator but here is the one with the fan in the fenderwell

http://www.subaru-svx.net/photos/files/immortal_suby/193.jpg

http://www.subaru-svx.net/photos/files/immortal_suby/192.jpg

longassname
04-30-2007, 08:06 PM
one other note on the fender well coolers....


don't forget to cut two holes in the fender lining
1) in the angled part of the bottom to function as an airscoop
2) high up in the fenderwell to act as an exit for hot air

JIMSVX
04-30-2007, 09:17 PM
I don't have a picture of the one in front of the radiator but here is the one with the fan in the fenderwell

Thanks Matt.